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Battery Test Systems
ABOUT WEBASTO
As a global innovative systems partner to the mobility industry, Webasto is one of the 100 largest suppliers to the automotive sector worldwide.
In development, manufacturing and sales, the company focuses on roof systems on the one hand and on vehicle electrification on the other hand.
The product range includes, openable and fixed panoramic roofs, electric high-voltage heaters and batteries, as well as thermo management solutions.
Among the customers of Webasto are manufacturers of passenger cars, commercial vehicles, and boats, as well as dealers and end customers.
In 2022, the Group generated sales of over 4 billion euros and employed about 16,800 people at more than 50 locations.
The headquarters of the company, which was founded in 1901, is located in Stockdorf near Munich (Germany).
For more information, please visit www.webasto.com
The Standard for Advanced Testing
Our Power Cycling and Test Systems are used for a wide range of testing, charging and development activities associated with advanced batteries, fuel cells, ultra capacitors, hybrid energy systems, motors, generators, uninterruptible power systems, and powertrain components.
With a full power range (+/-5kW to +/-1MW) of bi-directional DC equipment, our Power Cycling and Test Systems can handle virtually any DC supply or load requirement. In addition, Webasto systems can emulate any drivetrain component, enabling the testing of individual components or partial drivetrains accurately and realistically, allowing true hardware-in-the-loop testing.
Our equipment provides unparalleled reliability and up-time – our original equipment is still in use after 30 years of service.
Advanced High Power Test System
900 EX: Dynamic. Accurate. Scalable.
The 900 EX is the most advanced high power test system for use in testing and emulating a wide variety of active and passive loads. Test faster and more efficiently with more predictive results.
The 900 EX is ideal for testing and emulating energy storage and drive train components of large electric and hybrid electric vehicles. The increased performance (rise time/slew rate) and increased accuracy make the 900 EX ideal for applications like Heavy Industrial (ships, trains, trucks, and planes), Military (hybrid drives and aircraft launch systems), Power Electronics (Solar Panels, Inverters), and Hardware in the loop testing. Digital controls protect critical systems and components, and the system can self-adjust to external environmental events like unstable power sources. The bi-directional system can operate at ± 250kW, or combined, it can scale to ±1MW. The 900 EX, with LCD touchscreen display, is an intelligent system that will give you the accuracy, speed, and control to add value to your tests.
Supports standard EV tests including: FUDS, SFUDS, GSFUDS, DST, and ECE-15L.
- Electric and hybrid powertrains
- Inverters
- Train and railway propulsion
- Aircraft and aviation propulsion
- Boating and marine propulsion
- Solar
- Energy storage
- Hardware in cycle simulation
- Batteries and fuel cells
- The industry standard for high-performance testing
- Advanced Error Detection and Troubleshooting
- Test faster and more efficiently > Save time and money
- Refreshes the grid, reduces energy usage and heat
- More accurately represent real-world conditions > More predictive results
- Dual channels for flexibility in testing/simulating multiple devices with a single machine
- Open source communication protocol for easy integration into any test setup
- Self-contained cooling system with no external cooling system required
- Control Modes: Voltage, Current, Power, Resistance, Voltage with Internal Resistance
- Updated Look and Feel: Touchscreen HMI and error messages displayed on screen Cam locks: Available with or without
- Scalable test capacity up to 1 MW: Parallel connect up to four 900 EX systems to test even the largest loads. No external controller required.
- Intuitive interface for manual control and advanced diagnostics: Touchscreen interface. Clear error messages for simple troubleshooting and recovery.
- A wide range of control modes: Voltage, Current, Power, Resistance or Voltage with Internal Resistance (Emulation).
- Industry-leading performance: Download the datasheet or contact us for more details.
Power Cycling and Measurement Solutions
900: Heavy Duty Dual Channel Cycling Station
The 900 is Webasto’s heavy duty test solution. With greater voltage, current, and power capability, this system is ideal for testing and emulating energy storage and drivetrain components of large electric and hybrid electric vehicles (HEV), such as buses, trucks and military vehicles. The 900 is deployed worldwide to support the development of fuel cell buses, hybrid locomotives and other HEVs. All Webasto units are equipped with a real-time clock on the system’s control board that enables measurement of Ah and kWh during cycling.
ABC-600: High Voltage Dual Channel Cycling Station
The ABC-600 is a high voltage cycling station that was originally developed to meet specific customer requirements. This system is ideal for testing hybrid vehicles and high voltage drivetrains, motors and energy storage devices. The ABC-600 offers power up to 150kW, with a voltage range of 8 to 600VDC and a current range of ±600ADC.
ABC-170 / 170 CE: Dual Channel Cycling Station with Extended Sink Power
The ABC-170 / 170 CE* power processing system is used to meet fuel cell testing and sinking power needs. Originally developed for fuel cell testing applications and for systems that require additional sinking power, Webasto Charging Systems, Inc. customers have also used this versatile machine to cycle hybrids and batteries.
The ABC-170 offers power from +125kW to – 170kW, with a voltage range of 8 to 445 VDC and a current range of +530ADC to – 640ADC.
*The CE mark is a mandatory European marking for certain product groups to indicate conformity with the essential health and safety requirements set out in European Directives. In an effort to better serve our European customers, Webasto Charging Systems, Inc. has gone through the CE certification process and has received the CE mark on selected versions of our test equipment.
ABC-150: Dual Channel Cycling Station
The ABC-150 was originally developed to support the design and development of the drivetrain and subsystems of the GM Impact, the first modern electric car. All Webasto power cycling systems are equipped with a real-time clock on the system’s control board that enables measurement of Ah and kWh during cycling.
The ABC-150 offers power up to 125kW, with a voltage range of 8 to 445VDC and a current range of ±530ADC. The ABC-150 is now the worldwide standard for the testing of advanced batteries, fuel cells, capacitors and other alternative energy technologies in the automotive, aerospace, stationary power and defense industries.
MT-30: Dual Channel Cycling Station for Modules
The MT-30 is ideal for testing smaller applications such as battery modules, fuel stacks, partial modules and smaller components. This system provides an economical solution for a variety of testing needs while occupying a small footprint in the laboratory. All Webasto Charging Systems, Inc. power cycling systems are equipped with a real-time clock on the system’s control board that enables measurement of Ah and kWh during cycling.
Key Features
- 99% Power Factor
- Energy Returned to the Grid at 92+% Efficiency
- Dual Independently Controlled Channels
- Analog Control Signal
- Automatic Shutdown on Loss of Power (Anti-Islanding)
- Independent Channel Interlock
- Load Disconnect Protection (camlock model only)
- Easy Front Panel Connections
- Emergency Stop Button
- Flexible DC Supply or Load Capabilities
- Fully Programmable Computer Control
- Multiple Control Interfaces/Options: Manual, Remote Operating
- System (ROS) Software, LabView, CAN and 3rd Party Control Software
- Remote Voltage Sense
- Bi-Directional Load Capability